Bronze bearings are widely used in various industries and applications, such as automotive, aerospace, marine, and industrial machinery. They offer high strength, low friction, and good corrosion resistance. However, like any other mechanical component, they are subject to wear and tear over time. How can you extend the lifespan of your bronze bearings and keep them running smoothly and efficiently? One of the best ways is to use graphite plugged bearings.
What are Graphite Plugs and How Do They Work?
Graphite plugs are small cylindrical pieces of graphite that are inserted into the surface of a bronze bearing. Graphite is a solid lubricant that reduces friction and wear between the bearing, shaft, or other moving parts. Graphite plugs are handy for applications that involve high temperatures, high loads, or corrosive environments where conventional liquid lubricants may not be effective or available.
The graphite plugs release lubricating particles when the bearing is in relative motion. The graphite particles form a thin film on the contact surfaces, creating a smooth, slippery layer that minimizes metal-to-metal contact. This reduces the friction coefficient and heat generation, resulting in less wear and longer bearing service life.
What are the Benefits of Graphite Plugs?
Graphite plugs offer several advantages over other types of lubrication methods. Some of the benefits are:
- Consistent lubrication throughout the service life of the bearing
- They can withstand temperatures up to 750°F (400°C) without melting or degrading
- Resistance to corrosion and chemical attack
- They can handle shock loads and vibrations without breaking or cracking
- Reduce maintenance costs and downtime by eliminating the need for frequent lubrication or bearing replacement
How to Extend Bearing Lifespan with Graphite Plugs?
Using graphite plugs in bronze bearings can help extend the bearing lifespan by reducing friction and wear. However, there are some factors that need to be considered to optimize the performance and reliability of these bearings.
Some of these factors are:
The size and type of graphite plugs: The size and type of graphite plugs should match the application requirements and specifications. The plugs should be slightly smaller than the diameter of the holes drilled into the bronze bearing so that they fit snugly and securely. The type of graphite plugs should be chosen based on the grade of graphite, such as pure graphite, metal-impregnated graphite, or resin-impregnated graphite, depending on the specific needs.
The number and distribution of graphite plugs: The number and distribution of graphite plugs should provide adequate lubrication coverage for the contact area. The accepted standard solid lubricant coverage should average between 30 to 35% of the surface area. However, this percentage can vary from application to application depending on the load, speed, temperature, and environmental conditions.
The installation process of graphite plugs: The installation process of graphite plugs should be done carefully and correctly to ensure a proper fit and function. The installation steps include drilling holes into the surface of the bronze bearing, cleaning the holes and the plugs, applying adhesive to the inside of the holes and the outside of the plugs, inserting the plugs into the holes, and pressing them firmly until they are flush with the surface of the bearing, wiping off any excess adhesive, and testing the bearing for proper fit and function.
Bronze Bearings with Graphite Plugs at ROC Carbon
Graphite plugs are a great way to improve the performance and durability of bronze bearings in various applications. They provide self-lubrication, reduce friction and wear, and extend bearing lifespan. By choosing the right size and type of graphite plugs, ensuring adequate lubrication coverage, and installing them correctly, you can unlock their full potential and enjoy their benefits. Don’t forget that ROC Carbon can customize parts for you.
If you have any questions or need assistance with your graphite plug selection or installation, feel free to contact ROC Carbon at 1-800-324-7743.